5000TPD ClinkER GRINDING STATION-1,500,000tpy cement grinding plant
1.1 Project Name
Project name:500tpd Cement Grinding Station
1.2 Production Capacity and Product Standard
Cement output: 5000tons per day
Cement annual output: 1,500,000 tons,
Product Standard: In accordance with BS
1.3 Production method
The cement will be produced by two roller press with two ball mills combined with high efficiency separator the capacity is 5000tpd
1.4 Raw material (as reference)
Clinker, gypsum and additives will be transported to plant by truck.
Clinker:
Clinker modules will be confirmed later (by employer)
Gypsum
Grain size: max.40mm
Moisture content:: max.5%
Angle of repose: 40o
Density: 1.4t/m3
1.4.3 Additive I
Pozzolano
Grain size: max.40mm
Moisture content:: max.10%
Angle of repose: 37 o
Density: 1.2t/m3
Additive II
Grain size: max.40mm
Moisture content:: max.5%Main equipment of 5000tpd cement grinding plant
Specification Qty Weight Roller Press2 Type:CDG170x110 Capacity:550~600t/h Feeding Size: 95%≤45mm,Fmax≤75mm Main Motor43,600.00 Type: Power:900 kW Voltage:6.6kV Reducer4 Type: Hydraulic Station2 Motor430.00 Power:7.5kW Lubrication station2 Lubrication Station for Main Gearbox2 Belt conveyor2 Type: Size:B1200x9800mm Capacity:700t/h IncIination:0° Speed:1.25m/s Motor215.00 Type: Power:7.5kW Cyclone separator2 Type:2-Φ3550 Size:180000~210000m3/h Pressure Loss:1000~1300Pa Gravity Flap2 Type:DbSzFy-II Size:DN=600 Fan2 Type: Gas Flow:230000 m3/h Pressure:3500Pa Speed:740r/min Motor2800.00 Type:YRKK500-8 Power:400kW Voltage:6.6kv Louvers Damper4 Size: Actuator2 Type: Louvers Damper2 Size:DN1700mm Actuator2 Type: Bag House2 Type:LCPM-GS96-9 Gas Flow:60100 m3/h Filtering Area:836m2 Inlet Dust content:<200g/Nm3 Outlet Dust content:≤30mg/Nm3 Compressed Air:2.7Nm3/min Filtering Velocity:1.0m/min Pressure Loss:1200~1600Pa Rotary Discharger2 Size:400x400mm Gear Motor23.00 Power:1.5kW Screw Conveyor2 Type:Φ400mm Capacity:68m3/h Geared Motor211.00 Type:XWD5.5-7-1/59 Power:5.5KW Fan2 Type:Y4-68№11.2D Gas Flow:61640m3/h Pressure:2715Pa Motor2150.00 Type:Y280S-4 Power:75kW Louvers Damper4 Size: Actuator2 Type: Cement Mill2 Type:Ф4.2X13m Capacity:140~155t/h Main Motor27100.00 Type:YRKK1000-8Power:3550W Speed:744r/min Voltage:6.6kV Auxiliary drive 290.00 motor Type: Power:45kW Main Gearbox2 Type:MFY355-00F Ratio: Auxiliary Gearbox2 Type:MJB710 Ratio:193.1 Lubrication station for Bearing4 Type:XGD-A2.5x2/80 Lubrication Station for Main Gearbox2 Type:XBZ-400 Lubrication Station for Main Motor2 Type:XBZ-400 Gravity Flap2 Type:DaSzFj-II Size:650x650mm Air slide2 Type: XZ-500x3650mm Capacity:540t/h